Choosing the right battery technology
(Fig.1 VRLA battery
internal and external components)
While
batteries based on lead-acid technologies remain the most popular
choice for UPS users, chemistries such as lithium-ion and nickel
cadmium are offering increasingly attractive alternatives.
There is no single
'best' battery technology; each approach has its own strengths
and weaknesses, and it is up to each data centre operator to
choose the one that best meets their requirements.
LEAD-ACID
(LA)
LA batteries remain popular because they have a long-proven track
record for reliability. They are the most economical choice for
larger power applications where weight is of little concern.
They provide excellent performance and efficiency with low internal
impedance, high tolerance to improper treatment and attractive
purchasing costs.
LA batteries use an electrolyte comprising water and sulphuric
acid, and plates made up of sponge lead (negative electrode)
and lead oxide (positive). The two main LA battery types are
VRLA (valveregulated lead-acid) also known as `sealed' or 'maintenance-free'
(shown in Fig.i) and flooded, also called 'vented' or `open.'
VRLA batteries are sealed and can be mounted in any orientation.
The battery case is equipped with a valve that vents any gas
build-up to atmosphere. They normally require no direct maintenance
- no water top-ups are necessary, as any hydrogen released during
charging is recombined internally with oxygen to form water.
There are two main VRLA types, distinguished by their electrolyte
composition: Absorbed glass material (AGM), where the electrolyte
is held within a highly porous microfiber glass separator; and
Gel, which has an electrolyte gel made from a mixture of sulfuric
acid and silica.
(Fig 2)
UPS applications normally use the VRLA AGM type because of its
lower internal resistance, high specific power and efficiency,
low selfdischarge and lower purchasing costs. AGM batteries also
charge faster and can deliver high current of short duration.
Flooded LA batteries have plates that are immersed in an acid
electrolyte. Since they are not sealed, the hydrogen generated
during operation escapes directly into the environment, so ventilation
systems must be more powerful than those for VRLA and sized adequately.
In most cases, the battery banks are accommodated in a dedicated
room. Flooded batteries must be kept and operated upright, and
their water levels must be manually topped up. They provide a
longer lifespan and higher reliability than sealed LA batteries.
LA battery rooms must be kept at a reasonably constant temperature
(2o-25°C) to avoid reducing service life or even causing
damage.
LlTHIUM-ION
In li-ion batteries like the examples in Fig.2, the `cathode'
is usually a metal oxide, while the anode is usually porous carbon
graphite. Both are immersed in a liquid electrolyte made of lithium
salt and organic solvent.
Various Ii-ion chemistries exist, which can be simplified into
six types: Lithium cobalt oxide (LCO); lithium manganese oxide
(LMO); lithium-nickel manganese cobalt oxide (NMC); lithium
iron phosphate (LFP); nickel cobalt alumina (NCA); lithium titanium
oxide (LTO). Choosing between these depends on several factors
and precise comparison is not possible, since many aspects such
as mechanical form, cell size and active material Leadmix, play
a significant role in performance.
Li-ion batteries are becoming an increasingly attractive alternative
to LA. In data centre environments, where power availability
has absolutely the highest priority, they offer higher reliability
than VRLA solutions. Not only is each individual cell inherently
more safe and stable, but each battery module has an electronic
controller that continuously checks every cell for any sign of
change in performance.
Single cell temperature, current, voltage and charge status are
all monitored at the cabinet level to provide a clear overview
of current battery status and to predict future runtime and performance.
Lithiumion batteries can be charged much more quickly than conventional
batteries, offer more discharge/ recharge cycles than traditional
batteries and provide higher power density and efficiency, especially
under heavy discharge rates. This eliminates battery oversizing,
while
much less real estate is needed for the battery installation.
Although VRLA initial purchase prices are lower, li-ion battery
operating life is at least double that of VRLA equivalents, so
reducing the overall capital cost. The labour costs associated
with battery removal and replacement are also reduced. Liion
produces less waste heat, which in turn lowers cooling costs
and creates a smaller carbon footprint.
NICKEL-CADMIUM
Nickel-cadmium (NiCd) battery electrodes comprise nickel hydroxide
(positive plate) and cadmium hydroxide (negative plate). NiCd
batteries provide a very long calendar life (up to 20 years)
and can cope with temperature extremes (-zo°C to +40°C.)
They also offer a high cycle life and have good tolerance to
deep discharges. Other benefits relate to the low internal resistance,
which offers high power density combined with fast-charging capability.
NiCd batteries offer long storage times, and provide high protection
against improper treatment.
(Fig. 3 Shows LA alongside Li-ion)
However, NiCd batteries cost much more than traditional VRLA
equivalents. Furthermore, as both nickel and cadmium are toxic,
battery disposal/recycling processes are costly. NiCd batteries
also require maintenance in the form of topping up with water
- especially in high-cycle applications, or under heavy charging
rates with some charging methodologies.
From an
article by Alex Emms , Operations Director at Uninterruptible
Power Supplies
www,upspower.co.uk
Sepember
2018